Outback Overlander

Interior of a modern camper van with a bed, built-in cabinets, a small window, and multiple power outlets.
Expedition Habitat overland camper box on beach
Inside Habitation box

Built for the journey!

Proven around the world!
From rugged Australian outback trails to remote mountain passes in China, our overland habitation boxes are currently traversing every corner of the globe.

Interior of a small recreational vehicle or camper with a corner sofa, small table, storage cabinets on the ceiling, and windows showing a backyard with trees and a fence.

Global Overlander

A converted expedition vehicle parked on a sandy beach with ocean waves and cliffs in the background.

We Build Expedition Overlanding Habitation Boxes

Experience create’s quality!

Over 30 years of working in the RV, caravan & camper-van industry, Engineering, designing, maintaining and producing some of the industries leading products!

We manufacture expedition overland habitat boxes in Queensland, Australia.

A white expedition camper truck parked outdoors near the coast, with a clear blue sky, trees, and water in the background.
Interior of a modern, compact kitchen with white cabinets, a small sink, and a stovetop. There is a window with a white blind and built-in electronic controls on the wall.

The "Outback Overlander" & "Global Overlander" Expedition Habitats

We are currently manufacturing our premium Overland Expedition Habitat boxes for upcoming media and website showcases. Engineered for ultimate durability and refined comfort, our habitats are designed to fit a wide range of cab-chassis vehicles—including the Mercedes-Benz Sprinter, Iveco Daily, Fuso, Isuzu NPS, and Mercedes-Benz Unimog—and can be seamlessly adapted for larger heavy trucks.

Our expedition boxes are meticulously designed for the discerning traveler, featuring a permanent, luxury pocket-sprung North-to-South bed, a spacious U-shaped lounge for optimal relaxation, and intelligent, ample storage solutions throughout.

Technical Specifications: Outback Overlander

  • Premium Construction: Built with a 100% 42mm full composite shell with 44mm floor and roof! featuring an external exoskeleton and robust internal bracing—a proven design concept we have previously deployed for vehicles traveling globally.

  • Water Management: 365-liter fresh water capacity featuring a 3-stage filtration system, including UV sterilisation.

  • Advanced Power System: Powered by a 24VDC system utilising a 400Ah lithium battery bank (equivalent to 800Ah @ 12VDC), with options to increase capacity based on your power requirements.

  • Victron Energy Integration: Equipped with 1,095W of high-voltage solar panels, a Victron MultiPlus 24/3000/70 inverter/charger, integrated Bluetooth connectivity, and an onboard digital monitoring screen for real-time electrical and tank level diagnostics.

  • Premium Lighting: Over 28 meters of fully dimmable LED lighting installed throughout the habitation box.

  • Marine-Grade Electrical Engineering: All wiring is safely routed through conduit. Low-voltage AC (240V) is completely isolated from extra-low-voltage DC systems. Every AC circuit is individually protected by two-pole RCBOs for uncompromised safety.

  • Climate Control & Plumbing: Features a top-tier Truma Combi diesel boiler and hydronic heating system, strategically ducted to eliminate cold spots. All plumbing is strictly internal to prevent freezing, utilising grey piping routed and ready for external tank integration. A high-efficiency Dometic rooftop inverter air conditioner handles cooling.

  • Vibration-Proof Cabinetry: All internal cabinetry is glued and dowelled rather than screwed, eliminating the risk of components loosening over time. Every bolt utilized is either a Nyloc or a secondary locking bolt. We exclusively use premium, furniture-grade soft-close hardware secured with glued Euro screws to withstand intense corrugations.

Engineering Born from Decades of Experience

Our design philosophy is rooted in decades of firsthand industry expertise. Having spent the 1990s and 2000s repairing European composite caravans and motorhomes for industry leaders like Hymer and Dethleffs, we gained invaluable insight into why structural components fail over time.

We engineered those common vulnerabilities out of our products. While many manufacturers still use rivets or screws to anchor cabinetry directly to composite walls—which inevitably leads to fiberglass de-lamination from the foam core—we utilise advanced, high-strength bonding methodologies. The result is a rugged, no-nonsense expedition box built to endure the harshest environments on earth.

Two Models Built for Global Exploration

We offer two distinct tiers tailored to your exploration goals, both adaptable to everything from a Sprinter chassis to a 4x4 MAN truck:

1. The Outback Overlander

Engineered for self-sufficient, ultra-comfortable travel across the entire Australian continent. You choose the vehicle platform; we provide the ultimate home to mount to it.

Pricing start from $100,000 AUD (Complete unit, ready for vehicle integration).

2. The Global Overlander

Building upon the standard specification and layout, this model is upgraded with a 65mm PET composite shell (with 85mm and 105mm options available). It introduces full thermal-bridge isolation, expedition-grade windows, heavy-duty doors, secure lockers, and rugged external scrub bars for true global overlanding capability.

Prices Start from $160,000 AUD (Complete unit, ready for vehicle integration).

A white off-road truck with a camper attached parked on a rocky beach near the ocean under a clear blue sky.
Interior of a modern camper with white cabinets, a gray sofa, and windows showing trees and a fence outside.
A white tiny house or travel trailer with black trim inside a warehouse or workshop, with wooden and metal tools and equipment nearby.
Victron Electrics used in our Habitation Overland Habitats
A military-style truck with a white enclosed cargo compartment inside a workshop or warehouse with a brick wall and metal panel wall.
Close-up of multiple blue Victron Energy charge controllers and inverters, arranged on a panel inside an electrical equipment enclosure, with various wires connected.
Interior of a modern camper van with a bed, window, and built-in amenities, including a small bathroom area.
A white truck with a large, enclosed box on the back, parked outdoors among green trees under a partly cloudy sky.
Electrical control panel with blue chargers, red wiring, and various components for solar energy system.
Interior of a modern RV kitchen and living area with beige countertops, a black sink, a stove, a cushioned seating area, a small table, overhead cabinets, a control panel, and a bed with patterned bedding in the background.
Electric control panel with various blue components, wires, switches, and meters.
55mm Expedition box travelling the globe
Expedition Habitats Box next to Great wall of China

Visiting the Great Wall Of China with a Modified Outback Overlander Expedition Habitat Box!

Kiwis On The Way are using one of our

Outback Overlander Habitation Boxes to travel the world!

Here it is landing in Malaysia and later travelling through China

Upgraded with 55mm thick composite, 600ltr of filtered water, 1260w @24v solar into a 24v dc system with 4 x 200ah batteries, diesel heating and hot water, Dometic AC,

world travelling Kiwis in Expedition Box

Watch there Unimog and Habitation box be loaded ready for shipping here!

Travelling the world in one of our Habitation boxes
Expedition box and Unimog Shipping to Malaysia
Travelling through asia at the moment in Habitation box
A portable tiny house on a flatbed truck at a construction site, with workers nearby wearing safety helmets.